Technology & Digital

Advanced Process Control, digital twins, predictive maintenance, and secure data platforms powering reliable, efficient operations.

APC Digital Twin PdM Cybersecurity Data Platform

Digital Operations Overview

We integrate plant data, lab results, and logistics milestones into dashboards that support real‑time decisions and continuous optimization.

  • Central historian for process & equipment data.
  • Role‑based dashboards for operations, maintenance, and trading.
  • Alerts and KPIs with drill‑downs to unit/circuit level.
View Dashboards
Digital overview
Advanced Process Control (APC)
  • Multivariable control to stabilize operations and increase yields.
  • Constraint management for energy, product quality, and emissions.
  • What‑if scenarios for cut points and hydrogen balance.
Digital Twin & Simulation
  • Steady‑state & dynamic models for unit optimization.
  • Operator training simulator (OTS) for start‑ups and upsets.
  • Planning & scheduling integration for feed/product scenarios.
Predictive Maintenance
  • Vibration, temperature, and lube oil analytics for rotating equipment.
  • Remaining useful life (RUL) estimates and work order triggers.
  • Spare parts strategy and criticality‑based maintenance.
Integrity & Inspection
  • RBI, corrosion monitoring, and thickness trending.
  • Drone/robotic inspections for hard‑to‑reach assets.
  • Turnaround planning and critical path monitoring.
OT/IT Integration
  • SCADA/DCS connectivity with secure data diodes and DMZ.
  • Historian, MES/LIMS, and ERP integration for end‑to‑end visibility.
  • API layer for analytics and partner collaboration.
Cybersecurity
  • Policy based on ISA/IEC 62443 and NIST guidance.
  • Identity, zero‑trust network segmentation, and patch governance.
  • Incident response playbooks and monitoring.

Data Platform & Analytics

From sensors to insights: a layered architecture supports descriptive, predictive, and prescriptive analytics.

  • Data ingestion from OT, lab, logistics, and market feeds.
  • Quality, lineage, and governance for trusted decisions.
  • Dashboards for energy intensity, yields, and reliability.
Terminal overview
Lab & QA Integration
  • LIMS connection for CoA automation and batch genealogy.
  • Online analyzers on critical streams (sulfur, octane, density).
  • Retention samples and document control workflows.
AI‑Assisted Optimization
  • Forecast models for demand, prices, and product quality.
  • Prescriptive recommendations for blending and setpoints.
  • Anomaly detection and early warning for off‑spec risks.

Partners & Ecosystem

We collaborate with technology vendors, system integrators, and research institutions.

Control & Automation

DCS/PLC, safety systems, and field instrumentation partners.

Cloud & Data

Data lake, historian, and analytics tooling providers.

Cybersecurity

OT cyber assessments, monitoring, and response partners.

Downloads

Architecture overview, APC brochure, and analytics One‑Pager.

Architecture Overview
APC Brochure
Analytics One‑Pager

Technology FAQ

Yes, via secure APIs and middleware—subject to cybersecurity review and data governance.

We support both on‑prem and cloud deployments; requirements depend on historian size and users.

Network segmentation, DMZs, monitored gateways, and strict identity controls aligned to ISA/IEC 62443.

Ready to modernize with APC, digital twins, and PdM?

Our team can scope a roadmap and pilot tailored to your operations.

Contact Us Refinery